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INTRODUCTION

Aim of the course

This course is designed to give prospective and current boat owners the knowledge and experience they need to:-

    1. Understand electrical circuits and how they work

    2. Modify their boats for greater reliability.

    3. Take basic electrical measurements

    4. Identify and rectify potential faults

within the low voltage circuits of their boats (12/24 volt)

 

Course philosophy

A blend of theory and practical work will be used in reaching the individuals’ learning goals.

It is expected that group discussion and dynamics will enhance everyone’s experience of the course.

We attempt to teach as much as we can in a limited time, however your lecturer is always happy to try and accommodate individual needs within the course.

The well-defined course plan will not always be met in full, and will be modified to meet specific group needs.

We will treat 24 volt systems as being the same as 12 volt ones, but simply running at a higher voltage with less current flowing

Your lecturer apologises to those who recognise the liberties that will be taken with terminology to help understanding

 

Equipment we will use

Apart from standard hand tools we will be using a number of simple specialist tools:-

    1. Cheap multi-meters (between 20 & 30)
    2. Simple DC Clammeter
    3. Battery hydrometer
    4. Crimping and soldering kit

 

 

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SAFETY

Whenever possible either disconnect the battery or turn off the master switch before undertaking any electrical work.

Take great care when working near batteries:-

  1. They give off hydrogen whilst in use (oxygen as well), so the smallest spark can cause them to explode.

  2. Ventilate batteries and blow across the top before connecting meters or disconnecting them.

  3. Always turn all loads and any charger OFF before connecting or disconnecting batteries.

Always site a battery in the coolest area possible that is well ventilated, away from sparks & flames, and is easy to get at.

 

Avoid using an ordinary ammeter unless you know what you are doing.

  1. If connected wrongly they can burn themselves out.

  2. If connected wrongly they can set fire to wiring or blow fuses.

  3. If you drop an ammeter cable it can cause a fire or burn out the meter.

 

Never try to work on mains electricity unless you are really sure what you are doing.

  1. It can kill you if it can get to you.

  2. If incorrectly installed it can kill people stepping on or off the boat – especially on steel boats.

  3. If incorrectly installed can cause submerged metal parts of the boat to corrode

  4. If incorrectly installed it can make the whole 12/24v system run at 220 volts. This is likely to electrocute you or your guests.

  5. You may well be held legally liable for any injuries or death due to incorrectly installed 220 volt systems.

Always think and double check before you act.

Remove all watches, rings etc before working on electrics.

 

 

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BASIC ELECTRICS

Types of electricity

There are two types of electricity:-

    1. Alternating Current - usually referred to as AC

    2. Direct Current – usually referred to as DC

AC electricity keeps reversing the direction it is flowing down the wire. The UK mains do this 50 times a second

We also get AC electricity in the alternators, but as this is changed to DC before it gets out of the machine we will ignore this.

DC current flows in only one direction. This is what our 12 or 24 volt circuits do.

 

Direction of current flow

There are two ways of looking at DC current flow, but engineers traditionally say it flows from positive to negative.

This is called CONVENTIONAL FLOW, and it’s the way we will think about it during the course.


 

 

 

ELECTRICAL UNITS

There are just two basic units related to electricity that we need to understand:-

    1. Voltage

    2. Current

      One unit related to the wire, connectors, and electrical equipment:-

    1. Resistance

      One unit derived from 1 & 2, that we only need concern ourselves with so we can calculate current (2):-

    1. Power

      One unit we need to work out how much electricity we need to store in our batteries or to generate:-

    1. Amp-hour (capacity)

We will deal with amp-hours when we get to the battery section, and power when we get to calculating cable sizes.

 

CURRENT

Electricity is actually made up of millions of microscopic dots, each able to move through pieces of wire. The dots are known as electrons, but your lecturer pictures them as little wrinkly, dark brown, things - "electric currents" ;-) – in a Smartie tube – the wire.

If we could drill a hole in the wire so we could watch and count the number of "electric currents" flowing past the wire we would end up with an extremely large number, but we would have measured the amount of current flowing.

The unit of current is usually known as the AMP and it is often abbreviated to I (don’t ask why) or A.

VOLTAGE

Something has to make those millions of electric "currents" flow through the wire – they need a good push. This push or electrical pressure is known as the VOLTAGE.

The size of push does not make the electricity flow any faster – it just shifts more of it.

The voltage is measured in Volts and volts are abbreviated to E or V.

 

Insulation

The insulation on cables has to stop the pressure (voltage) pushing the electric "currents" out through the sides of the cable. This means that high voltages need thick insulation and low voltages only need thin.

    • Do not try to use 12/12 volt cable for 230 volt circuits – the current may be pushed through it and you will get a shock – possibly fatal!

 

There are three "sorts" of voltage:

EMF – Electro Motive Force – The voltage that appears to be in a battery when there is nothing turned on.

This is a nuisance because it lulls us into thinking our batteries are well charged, when they are not. Apart from batteries just ignore emf

PD – Potential Difference – This is what everyone normally calls voltage, it’s the pressure pushing current around a working circuit.

VD – Volt Drop – This is the voltage that finds it easier to push through a meter than to go where it is supposed to go – usually because something is loose, burnt, or broken.

As far as we are concerned at the moment voltage is pressure that pushes current through wires.

It is the voltage that gets "used up" when current does any work. This could be good work, like lighting a bulb or running a motor, or bad work like pushing current through a loose connector. We will use voltage drop to find faults in high current circuits that would otherwise need very large and expensive ammeters – but that’s much later.

 

Volt-drop is caused by:-

Cable too thin

Loose connections

Dirty connections

Excess current flow

(this is really the other side of the three above, but it needs to be remembered – if the cable size is correct, but you are getting volt-drop then something must be drawing too much current)

 

 

USE OF METERS

If you need to read this section, I would advise that you need two meters for fault finding:

A digital multimeter costing between 20 and 30

Something known as a DC Clammeter or DC Induction Ammeter costing about 20. (Vehicle Wiring Products)

A multimeter will be able to measure amps, but not enough of them for a lot of the engine electrical fault finding. Also, unless you are practised and know what you are doing, it is too easy to damage components, the meter, or cause a fire. A clammeter simply clips to a piece of cable and gives some sort of indication of curent flow. It is very hard to do damage with a clammeter – it’s easy with an ammeter! Take care because some clammeters only measure AC.

A mulitimeter is a complicated looking thing.

Obviously each meter is a little different, and they do look complicated, but if you study the diagram below, you will see that we can ignore most of the ranges and simplify the whole business.

Other meters will look different, but just find the important units, ranges and sockets.

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  1. Put the black lead into the black hole, often marked COM or NEG. This is always connected to the battery negative terminal – even if you do have to add a very long piece of cable!

  2. Put the red lead into the hole marked V for volts and also W for Ohms. As we will be using a Clammeter for amps we can ignore the rest.

  3. To measure VOLTS select the 20V DC position – if you have a 24 volt system you must select 200V DC. Look for the two parallel lines with the bottom one dotted. Connect the positive to the wire you are checking and the negative to the battery negative.

  4. To measure RESISTANCE select the 200 W position. You are unlikley to need the rest. K means 1000 times so is 2K measures to 2000 ohms, M means one million times. Ensure that whatever you are testing is disconnected from any other parts of the boat’s system first.

  5. To test a diode, use the diode symbol. Connect the meter to either end of the diode and take a reading, reverse the connections. One way should show an "I" (it looks like a one on the wrong end of the display), and the other end will give a number, usually about 500 to 600. This shows the diode is OK. If both give 500 to 600 or both give the "I" then the diode is faulty.

  6. To see if a length of cable is intact (not broken) select the buzzer symbol, and if the meter buzzes when connected to either end of the cable electricity is passing through it. Make sure the cable is disconnected from the boat’s system at both ends first.

  7. Always turn the meter to the OFF position as soon as you have finished with it, otherwise you will be forever buying batteries for it – and it will not work when you need it in a hurry!

 

MAKE SURE YOU DO NOT SELECT AC FOR BOAT SYSTEM WORK – IF YOU DO YOU WILL GET A FALSE READING

Do not get involved in measuring mains unless you know what you are doing – one slip and it could kill you!!!!

Reading the Voltmeter

Check you have selected the DC voltage range (not AC).

Select the 20V or 200V setting as required.

Connect the meter between battery negative (long cable if required), and the point you are trying to test.

Check and record the battery voltage first – with the load switched on.

Its usually best to do the test with the load switched ON, that way any loose connection etc will show up as a loss of voltage.

 

Reading the Ohmmeter

Before taking an ohmmeter reading join the two leads together, very firmly, you should get a zero on the meter – its rarely like that. Expect up to 3 ohms, but whatever it reads, deduct this from your final reading.

If an "I" appears on the left hand end of the screen it shows that electricity cannot get through whatever you are testing. For all normal marine work this can be considered as a broken wire, also known as an OPEN CIRCUIT.

If numbers appear, they give the resistance of what you are measuring in Ohms. Exactly what reading to expect depends upon what you are measuring. Some readings are given in each section.